About MAS Insights Careers Library
MAS Logo

Power Generation

MAS specialises in complex upgrade, retrofit and integration projects, combining legacy and modern technologies into unified, high-performance systems that ensure stable, responsive and efficient power generation.

Power generation assets operate within increasingly complex and dynamic energy systems, where grid stability, load response and regulatory compliance are critical.

Aging infrastructure, growing penetration of renewable sources, BESS installations and evolving grid requirements are transforming how power generation must operate.

Ensuring stable, flexible and efficient generation, while maintaining system reliability and compliance with grid codes, is a key challenge for power producers.

MAS MAS specialises in complex upgrade, retrofit and integration projects, combining legacy and modern technologies into unified, high-performance systems that ensure stable, responsive and efficient power generation.

Key Challenges

How MAS Addresses Them

Power generation assets depend on stable and continuous operation, where system reliability and availability directly affect grid stability, load response and regulatory compliance.

Aging Control & Protection Systems

Legacy control platforms reduce system reliability, increase failure rates and limit maintainability.

OEM Obsolescence & Spare Parts Scarcity

Unsupported systems create long-term risks due to lack of OEM support, spare parts and documentation of old infrastructures.

Increased Failure Probability & Unplanned Downtime

Outdated systems lead to unexpected trips, reduced availability and higher operational costs.

Business Impact

Risk of unplanned outages, grid instability and inability to meet dispatch and regulatory requirements, directly impacting system credibility, competitiveness and revenue streams.

How MAS Addresses It

MAS Logo Icon Enhancing Reliability, Availability & Aging Longevity by:

Control, Protection & Automation System Upgrades

Systems upgrade from obsolete systems to modern, OEM-supported technologies for long-term maintainability.

  • Replacement of legacy control and protection systems
  • Migration to modern, stable and supported architectures
  • Integration with existing mechanical equipment
  • Improved system diagnostics and fault handling

OEM-Certified Retrofit Solutions & Spare Parts Continuity

Long-term system support through MAS unique OEM ecosystem

  • Access to OEM-certified technologies, genuine spare parts and warranty
  • Elimination of dependency on unsupported platforms
  • Manufacturer-approved engineering and lifecycle support
Woodward Inc.

Lifecycle Extension & Asset Recapitalisation

Maximisation of ROI by targeted retrofit engineering

  • Targeted retrofit engineering for control systems
  • Preservation of sound mechanic infrastructure

Power plants operate within interconnected and multi-layered systems, requiring coordination across assets, grid interfaces and control architectures for stable operation.

Interconnection with Grid & External Systems

Integration with transmission and distribution systems (i.e. DSO & TSO) introduces complexity in control, protection and compliance.

Fragmented Architectures & Multi-Vendor Systems

Lack of unified control logic across systems leads to inefficiencies and operational risks.

Limited Interoperability between Legacy & Modern Systems

Legacy infrastructure creates challenges when introducing new technologies.

Business Impact

Poor system integration and limited interoperability can lead to unstable operation, inefficient load response and inability to meet grid and regulatory requirements, directly affecting plant availability, performance and revenue generation.

How MAS Addresses It

MAS Logo Icon Empowering Integration & Simplifying Operation by:

Integrated Control & Automation Architectures

Unification of multi-vendor systems into a single coherent operational environment for stable, coordinated and grid-compliant plant operation

  • Harmonised control logic across all subsystems
  • Systems architecture for unified plant operation
  • Seamless integration between legacy and new technologies

SCADA & Digitalisation Systems

Centralised monitoring and control across all operational layers

  • Real-time system-wide visibility
  • Centralised monitoring and remote operation
  • Data-driven operational decision-making

Engineering Assessment & System Architecture Design

Optimal integration strategies, tailored to each installation’s operational requirements

  • System architecture evaluation and redesign
  • Identification of integration constraints
  • Tailored brownfield engineering for demanding environments

Efficient power generation requires precise coordination between generation and demand, particularly in isolated or weak grid environments.

Suboptimal Load Management

Inefficient load distribution reduces performance and increases operational costs and potential failure risks.

Isolated Systems & Island Operations

Non-interconnected grids require real-time balancing of generation and demand.

Dynamic Load Variations & System Instability

Sudden load changes can destabilise systems and lead to cascading failures.

Business Impact

Poor load coordination and system imbalance can lead to inefficient operation, increased fuel consumption and failure to meet grid requirements, directly impacting plant efficiency and profits.

How MAS Addresses It

MAS Logo Icon Optimising Power Management & Load Control, even in Isolated Grids, by:

Power Management Systems (PMS) & Load Control

Advanced PMS, tailored to dynamic environments for stable and optimised operations

  • Automated load sharing and load shedding
  • Optimised unit sequencing and dispatch
  • Real-time balancing of generation and demand

Energy Management Systems (EMS) for Complex Installations

Efficient operation across multi-technology environments

  • Optimisation of Energy flows of multiple installations (Thermal & RES, BESS)
  • Demand-Response and storage energy management
  • Grid-compliant dispatching and setpoint control

Power Equilibrium & Fault Management Systems (MAS Innovation)

MAS’ field-proven innovation for operational resilience and system stability under disturbances

  • Real-time correction of imbalance events
  • Automated recovery from unit trips or grid faults
  • Prevention of cascading failures

Power generators must respond instantly to grid conditions while ensuring protection of their critical assets.

Compliance with Grid Requirements

Power plants must comply with grid requirements for frequency and voltage regulation.

Voltage & Frequency Instability Risks

Deviations can lead to system failure and potential penalties.

Inadequate or Poorly Coordinated Protection Systems

Improper protection settings can result in unnecessary trips or cascading failures.

Business Impact

Inadequate response control and poorly controlled protection systems can lead to unnecessary trips, equipment damage and non-compliance with grid requirements, directly affecting plant availability and operational reliability.

How MAS Addresses It

MAS Logo Icon Ensuring Grid Stability by:

Advanced Control Systems for Fast Response

Compliance with grid response requirements

  • Primary, secondary and tertiary response control
  • Fast and accurate system response to grid variations
  • Precise controller tuning and validation

Electrical Protection Systems

Fully engineered protection architectures

  • Generator, transformer and network protection systems
  • Selective fault isolation and controlled system response
  • Integration with automation and power management systems

Protection Validation

Engineering validation and documentation

  • Protection coordination studies
  • Relay setting validation and discrimination analysis
  • FAT and Commissioning (including SAT)
  • Supported documentation for operators

Power generation systems are evolving towards more flexible architectures, requiring specialised control and automation capabilities.

  • Hybrid Systems (Thermal, RES and BESS)

Integration of thermal plants with renewables and BESS installations introduces new operational challenges and requires advanced control.

Business Impact

Inability to support hybrid and BESS configurations can limit operational flexibility and restrict participation in evolving energy markets, directly affecting long-term competitiveness and revenue potential.

How MAS Addresses It

MAS Logo Icon Integrating Hybrid and BESS by:

Hybrid Power Management Systems

Unified control across multi-technology energy assets

  • Integration of thermal, PV, wind and storage units
  • Real-time optimisation of power generation and energy flows
  • Advanced, Grid compliant, dispatching and coordinated operation

Energy Management Systems (EMS) for Hybrid & Complex Installations

Efficient operation across multi-technology environments

  • Optimisation of energy flows across thermal, RES and BESS installations.
  • Storage management and energy planning
  • Grid-compliant dispatching and setpoint control

Future-Ready Digital & Automation Architectures

Future-ready infrastructure for evolving grid and industry requirements

  • Integration of digital tools, analytics and optimisation layers
  • Flexible and scalable modular system design
  • Readiness for future adaptions on evolving requirements

Industries